Friday, October 27, 2017

PUZZLE BOX

I have mentioned in previous blog post how it is not really possible to overpack a pot for shipping so when a pot or box arrives damaged I just can't help but feel somewhat responsible for setting the circumstance in motion. I recently had a somewhat heavy wood fired pot sent my way and as the piece was not packed securely enough within the wood box it acted like a bowling ball in a balsa cube and just demolished the box. All told, the box arrived in 11+ pieces, not including the signed lid which escaped without so much as a scratch, but the rest of the box was more akin to a puzzle box or a fallen Humpty Dumpty than a storage box for the pot. After examining the damaged remains for a bit I decided to try to reassemble the box as best I could with limited carpentry skills and little more than wood glue, craft twine, small nails, a hammer, paintbrush and a razor knife. I carefully reconstructed the bottom first and once together and dry attached each side wall, most in several pieces. I will admit, I cheated a bit using four very small nails to reinforce the sides as well as four on the base reattaching the base to the walls, all of which would have been traditionally done using small wood pegs. After three sessions, with glue dry and joints sanded, I replaced the cord and though obviously a bit out of sorts, the box was reconstructed. Ultimately I will suggest having a base box made to fit the lid but for the time being, the pot has a storage box and what was broken has been restored, well, more or less.